Aviko USA, Potato Processing Plant Project

The Aviko project is a $46 million Potato Processing Plant located on a 146-acre site. The plant produces french fries, hash browns and other potato products for a major fast food corporation.

The 176,000-square foot plant is capable of processing 30,000 pounds of potatoes per hour. Key features include optical sortation, process and packaging operations.
Aviko USA Potato Processing Plant  
            Click photo for larger view

CEI, process and refrigeration designers, incorporated a state-of-the-art low temperature, ammonia refrigeration system in the 46,000-square foot cold storage area. Temperatures reach -10°F. Underfloor piping carrying heated glycol is used to prevent freezing of soil and foundation systems underlying the refrigeration areas.

Aviko USA Potato Processing Plant  
            Click photo for larger view
Operating 24 hours a day, the plant is capable of annually producing 215 million pounds of frozen French fries and other potato products.

A key approach was designing the project in phases. Given the climate in North Dakota, constructing the plant before winter posed a major challenge. By designing in phases, construction of the building shell could be achieved prior to the winter months.

With the building closed in, construction could then continue on equipment installation, interior rooms and finishes.

An additional challenge was the 13-month design and construction schedule. Fast-track food processing plants are the types of projects in which our team specializes given the firm’s in-house design and engineering capabilities.


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